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EV battery recalls

U.S. vehicle recalls for high-voltage battery defects: how many, how many vehicles, which automakers and the latest notices.

Last refreshed: 2026-11-03Grid storage data: Sep 2026
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EV battery recalls

U.S. vehicle recalls for high-voltage (propulsion) battery defects, from NHTSA's recall data.

EV battery recalls

U.S. vehicle recalls, year to date · 2026

23

34 in all of 2025

NHTSA, source

Vehicles in EV battery recalls

potentially affected, year to date · 2026

156.0K

419,620 in all of 2025

NHTSA, source

EV battery recalls per year

U.S. vehicle recalls citing a high-voltage battery defect, by the year NHTSA received the report; 2026 is year to date

  • Recalls
View data table

Vehicles in EV battery recalls per year

Vehicles potentially affected by those recalls, as manufacturers report them to NHTSA; 2026 is year to date

  • Vehicles potentially affected
View data table

EV battery recalls by manufacturer, 2024 to date

Recalls and vehicles potentially affected, ranked by vehicles.

#ManufacturerVehiclesRecalls
1Chrysler (FCA US)510,8935
2Volkswagen Group of America109,11010
3Mazda North American Operations80,9151
4Ford Motor Company69,00913
5Nissan North America44,8323
6Mercedes-Benz USA39,8725
7Porsche Cars North America29,0754
8Toyota Motor Engineering & Manufacturing20,9911
9Tesla12,9631
10BMW of North America12,8204
11Volvo Car USA7,6843
12Fisker Group Inc7,5451

National Highway Traffic Safety Administration, recalls data

Latest EV battery recalls

The most recent recalls citing a high-voltage battery defect, linked to each NHTSA notice.

DateRecallVehicles
Oct 21, 2026High Voltage Battery May Catch FireVolkswagen Group of America, Inc. · 26V6980009,048
Oct 2, 2026High Voltage Battery Mounting Bolts May Be Loose or MissingBlue Bird Body Company · 26V64200016
Oct 2, 2026High Voltage Battery Mounting Bolts May Be Loose or MissingBlue Bird Body Company · 26V6410001,590
Sep 30, 2026High Voltage Battery May Catch FireVolkswagen Group of America, Inc. · 26V63000022,524
Sep 29, 2026Improperly Tightened High Voltage Fastener May Cause a Loss of Drive PowerRivian Automotive, LLC · 26V62500014
Sep 9, 2026Loss of Power or Fire Risk from Incorrect BECM SoftwareFord Motor Company · 26V58200086
Jul 30, 2026Improperly Secured Module May Damage High Voltage BatteryGeneral Motors, LLC · 26V49400011
Jul 2, 2026Park Outside: High Voltage Battery May Catch FireHyundai Motor America · 26V4320006
Jul 2, 2026Park Outside: High Voltage Battery May Catch FireKia America, Inc. · 26V4310008
Jun 24, 2026High Voltage Battery May Fail and Cause FireElgin Sweeper Company · 26V4040007
Jun 18, 2026Loss of Drive PowerToyota Motor Engineering & Manufacturing · 26V39300020,991
Jun 4, 2026Park Outside: Battery May Catch FireChrysler (FCA US, LLC) · 26V36200017,277

National Highway Traffic Safety Administration, recalls data

Sources & method

Public data, cited.

Show sources and methodology

Producer prices, industrial production, shipments, inventories and employment come from the U.S. Bureau of Labor Statistics, the Federal Reserve and the U.S. Census Bureau, and metal prices from the International Monetary Fund, all through the Federal Reserve Bank of St. Louis's FRED database; they refresh on this page at least twice a day. Grid-scale storage comes from the U.S. Energy Information Administration's monthly generator inventory (Form EIA-860M), which covers units of at least 1 megawatt. Pack prices are BloombergNEF's annual battery price survey as published in its press releases. Mineral production, reserves, import reliance and annual prices come from the U.S. Geological Survey's Mineral Commodity Summaries.

  • Changes compare the latest reading with the same period a year earlier. For producer price indexes the headline is the year-over-year rate of change, and its comparison is the change in that rate, in percentage points.
  • Battery manufacturing (NAICS 33591) covers all battery types made in the U.S., including lead-acid, not lithium-ion alone. Census's annual survey of storage-battery plants (NAICS 335911) was not published for 2023, and its 2022 jump in employment partly reflects new plants classified into the industry.
  • Storage history counts battery units by the month they entered service and removes retired units in the month they retired, using EIA's latest inventory, so earlier months may differ slightly from the inventory EIA published at the time. Power capacity is nameplate megawatts; energy capacity is nameplate megawatt-hours. Planned capacity is what developers report to EIA; planned projects frequently slip or are canceled.
  • Global EV battery deployment, EV sales shares, and mineral demand and supply by country come from the International Energy Agency's Global EV Outlook data and Critical Minerals Data Explorer, licensed CC BY 4.0. The IEA rounds to two significant figures, so regions may not sum exactly to the world total. Outlook figures are IEA scenarios (Stated Policies, or the base case for supply), not forecasts.
  • EV battery recalls are U.S. vehicle recalls whose NHTSA subject or defect summary refers to the high-voltage (propulsion) battery: its cells, modules, pack, contactors or control module. NHTSA's open data does not carry the detailed component code, so the match is by keyword and may miss or include a few borderline recalls. Vehicle counts are the manufacturer's estimate of vehicles potentially affected.
  • Cell plants and supply-chain facilities come from the Lithium-Ion Battery Supply Chain Database compiled by NAATBatt International and the National Laboratory of the Rockies (formerly NREL) for the U.S. Department of Energy; we credit DOE, NLR, the Alliance for Energy Innovation and NAATBatt, who do not endorse this page. Capacity is each facility's announced annual capacity, not output. Our own status checks, each linked to its sources, are shown beside the database's status and can be more recent.
  • Company financials are as reported, company-wide unless marked as a segment, converted to U.S. dollars at each quarter's average exchange rate, so dollar growth includes currency moves. Chinese companies report under Chinese accounting standards (operating profit includes investment income and impairments), Korean companies under K-IFRS, Panasonic under IFRS with adjusted operating profit, and U.S. companies under U.S. GAAP. From 2026, LG Energy Solution, Samsung SDI and SK On include the U.S. advanced manufacturing production credit (Section 45X) in revenue, so their 2026 revenue is not like-for-like with earlier years. SQM figures follow its Chilean-basis earnings releases. BYD is shown company-wide, which is mostly vehicles.
  • Figures are as reported and subject to revision by the source. This page is for general information and is not investment advice.
Company financials sources

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